Production Excellence

Production Excellence

Factory-certified. Export-focused. Delivered with precision.

Our production backbone is built on decades of manufacturing experience, continuous technological investment, and a strong culture of quality-driven processing. Originating in the late 1950s, our manufacturing sites have grown from being a regional supplier into a fully integrated glass processor serving architectural, industrial, transportation, and consumer goods sectors.

Starting with authorized flat glass distribution activities in the 1970s, the operation steadily expanded its scope and technical depth. By the late 1990s, insulated glass unit (IGU) production was added, followed by major investments in automation, CNC machinery, and European-origin tempering technologies. These investments enabled a transition from conventional processing to high-precision, high-volume glass manufacturing.

Today, production is carried out across two modern facilities:

  • Kurtkoy – Established in 2005, this site operates on 10,000 m² of closed production area with approximately 90 skilled employees, focusing on precision processing, flexibility, and value-added glass solutions.
  • Gebze – Established around 2015, this high-capacity plant spans 22,000 m² and employs over 200 professionals, forming the core of large-scale, export-oriented production.

Across both locations, the production infrastructure includes multiple tempering and insulated glass lines, supported by an extensive machine park sourced from leading European manufacturers. The facilities can produce flat and curved tempered glass, laminated glass, insulated glass units, and a wide range of architectural, automotive and industrial glass solutions for both interior and exterior applications.

With these facilities, we ensure consistent quality, certified production standards, and scalable capacity aligned with international market requirements.

The table below outlines the machine park and production capabilities supporting this structure.

KurtkoyGebze
MachineryBrandThickness (mm)Size (mm)BrandThickness (mm)Size (mm)
Flat Glass CuttingBottero3 to 19Min - 300x300, Max - 3210X6000Bottero3 to 19Min - 300x300, Max - 3210X6000
Laminated Glass CuttingBottero3 to 19Min - 300x300, Max - 3210X6000Hegla3 to 19Min - 300x300, Max - 3210X6000
Flat TemperingTamglass3 to 19Min - 300x300, Max - 2130x4200Glaston3 to 19 mmMin - 300x300, Max - 2800x6000 (1)
Curved TemperingNorth Glass3 to 12Min - 300x400, Max - 1000x2000 (2)North Glassn.a.Min - 300x300, Max - 1900x2400
BendingSelf-Made4 to 12Max - 2000x3000North Glass4-10Please see Note#4
Lamination - PressBystronic3 to 19Min - 300x300, Max - 2600x4500n.an.a.n.a
Lamination - AutoclaveItalmatic3 to 19Max - 2500x4500n.an.a.n.a
Insulating Glass Machineriesn.a.n.a.n.a.Lisec3 to 19Min - 250x350, Max - 2500x3500
Belt GrindingLisec3 to 19Min - 300x300, Max - 2500x4500Best3 to 19Min - 300x300, Max - 2600x4500
Vertical Edge PolishingLisec4 to 8Min - 300x300, Max - 1000x2000Besana3 to 19Min - 100x300, Max - 3210x6000
Horizontal Edge PolishingSchiatti3 to 19Min - 300x300, Max - 2500x3600Besana3 to 19Min - 300x300, Max - 2500x5000
"C" Shaped Edgingn.a.n.a.n.a.Schiatti4 to 12Min - 100x300, Max - 3210x6000
Small CNCIntermac3 to 19Min - 300x300, Max - 1350x2800Intermacn.a.Min - 300x300, Max - 1350x2800
Large CNCIntermac3 to 19Min - 300x300, Max - 1850x3650Intermacn.a.Min - 300x300, Max - 1850x3650
CNC Vertical DrillingTopdrill3 to 19Max - 2500x3000Tesir3 to 19Min - 300x300, Max - 2600x5000
CNC Horizontal DrillingTesir3 to 19Min - 300x300, Max - 700x2000Intermac3 to 19Min - 500x500, Max - 2500x5000
Bevelingn.a.n.a.n.a.tbd3 to 4Min - 300x300, Max - 2000x2500 (3)
Sandblastingn.a.n.a.n.a.Mistral3 to 19Min - 300x300, Max - 2600x6000
Roller PrintingSorbini3 to 19Min - 300x300, Max - 2200x4000Sorbini3 to 19Min - 300x300, Max - 2400x4500
Screen PrintingLögel3 to 19Min - 300x300, Max - 1400x2400Lögel3 to 19Min - 300x300, Max - 1900x2900

Notes:
1- Maximum available size in Turkey
2- Minimum and maximum radius of 450 and 4500 mm, respectively.
3- Minimum bevelling size is 5mm where maximum bevelling size is 15mm and 20mm for glass thicknesses of 4mm and 5mm, respectively.
3- Minimum bevelling size is 5mm where maximum bevelling size is 15mm and 20mm for glass thicknesses of 4mm and 5mm, respectively.

Crystalforge Glass Solutions is a Turkey-based company dedicated to delivering high-performance architectural and automotive glass solutions to international markets.

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