Production Excellence

Production Excellence

Factory-certified. Export-focused. Delivered with precision.

Our production backbone is built on decades of manufacturing experience, continuous technological investment, and a strong culture of quality-driven processing. Originating in the late 1950s, our manufacturing sites have grown from being a regional supplier into a fully integrated glass processor serving architectural, industrial, transportation, and consumer goods sectors.

Starting with authorized flat glass distribution activities in the 1970s, the operation steadily expanded its scope and technical depth. By the late 1990s, insulated glass unit (IGU) production was added, followed by major investments in automation, CNC machinery, and European-origin tempering technologies. These investments enabled a transition from conventional processing to high-precision, high-volume glass manufacturing.

Today, production is carried out across two modern facilities:

  • Kurtkoy – Established in 2005, this site operates on 10,000 m² of closed production area with approximately 90 skilled employees, focusing on precision processing, flexibility, and value-added glass solutions.
  • Gebze – Established around 2015, this high-capacity plant spans 22,000 m² and employs over 200 professionals, forming the core of large-scale, export-oriented production.

Across both locations, the production infrastructure includes multiple tempering and insulated glass lines, supported by an extensive machine park sourced from leading European manufacturers. The facilities can produce flat and curved tempered glass, laminated glass, insulated glass units, and a wide range of architectural, automotive and industrial glass solutions for both interior and exterior applications.

With these facilities, we ensure consistent quality, certified production standards, and scalable capacity aligned with international market requirements.

The table below outlines the machine park and production capabilities supporting this structure.

Kurtkoy Gebze
Machinery Brand Thickness (mm) Size (mm) Brand Thickness (mm) Size (mm)
Flat Glass Cutting Bottero 3 to 19 Min - 300x300, Max - 3210X6000 Bottero 3 to 19 Min - 300x300, Max - 3210X6000
Laminated Glass Cutting Bottero 3 to 19 Min - 300x300, Max - 3210X6000 Hegla 3 to 19 Min - 300x300, Max - 3210X6000
Flat Tempering Tamglass 3 to 19 Min - 300x300, Max - 2130x4200 Glaston 3 to 19 mm Min - 300x300, Max - 2800x6000 (1)
Curved Tempering North Glass 3 to 12 Min - 300x400, Max - 1000x2000 (2) North Glass n.a. Min - 300x300, Max - 1900x2400
Bending Self-Made 4 to 12 Max - 2000x3000 North Glass 4-10 Please see Note#4
Lamination - Press Bystronic 3 to 19 Min - 300x300, Max - 2600x4500 n.a n.a. n.a
Lamination - Autoclave Italmatic 3 to 19 Max - 2500x4500 n.a n.a. n.a
Insulating Glass Machineries n.a. n.a. n.a. Lisec 3 to 19 Min - 250x350, Max - 2500x3500
Belt Grinding Lisec 3 to 19 Min - 300x300, Max - 2500x4500 Best 3 to 19 Min - 300x300, Max - 2600x4500
Vertical Edge Polishing Lisec 4 to 8 Min - 300x300, Max - 1000x2000 Besana 3 to 19 Min - 100x300, Max - 3210x6000
Horizontal Edge Polishing Schiatti 3 to 19 Min - 300x300, Max - 2500x3600 Besana 3 to 19 Min - 300x300, Max - 2500x5000
"C" Shaped Edging n.a. n.a. n.a. Schiatti 4 to 12 Min - 100x300, Max - 3210x6000
Small CNC Intermac 3 to 19 Min - 300x300, Max - 1350x2800 Intermac n.a. Min - 300x300, Max - 1350x2800
Large CNC Intermac 3 to 19 Min - 300x300, Max - 1850x3650 Intermac n.a. Min - 300x300, Max - 1850x3650
CNC Vertical Drilling Topdrill 3 to 19 Max - 2500x3000 Tesir 3 to 19 Min - 300x300, Max - 2600x5000
CNC Horizontal Drilling Tesir 3 to 19 Min - 300x300, Max - 700x2000 Intermac 3 to 19 Min - 500x500, Max - 2500x5000
Beveling n.a. n.a. n.a. tbd 3 to 4 Min - 300x300, Max - 2000x2500 (3)
Sandblasting n.a. n.a. n.a. Mistral 3 to 19 Min - 300x300, Max - 2600x6000
Roller Printing Sorbini 3 to 19 Min - 300x300, Max - 2200x4000 Sorbini 3 to 19 Min - 300x300, Max - 2400x4500
Screen Printing Lögel 3 to 19 Min - 300x300, Max - 1400x2400 Lögel 3 to 19 Min - 300x300, Max - 1900x2900

Notes:
1- Maximum available size in Turkey
2- Minimum and maximum radius of 450 and 4500 mm, respectively.
3- Minimum bevelling size is 5mm where maximum bevelling size is 15mm and 20mm for glass thicknesses of 4mm and 5mm, respectively.
3- Minimum bevelling size is 5mm where maximum bevelling size is 15mm and 20mm for glass thicknesses of 4mm and 5mm, respectively.

Crystalforge Glass Solutions is a Turkey-based company dedicated to delivering high-performance architectural and automotive glass solutions to international markets.

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